PEAT International Commissions Plasma Thermal Waste to Energy System in China

Medical Waste Treatment, PTDR Systems, Plasma Arcs, Plasma Gasification, TVRC Technology, Waste To Energy, Waste To Resources, Waste Treatment No Comments »

Northbrook, Illinois & Shanghai, China – October 10, 2013 – PEAT International, Inc., (“PEAT”) a leader in plasma-thermal waste destruction systems, announced the successful commissioning of a Plasma Thermal Destruction and Recovery (“PTDR”) system in Shanghai, China. The 60 kg/hr system – designed for medical waste and oil refinery sludge – was installed for Abada Plasma Technology Holdings, Ltd. – an Asian-based renewable energy project developer.

PEAT’s PTDR “single stage” plasma-thermal process transforms hazardous waste through molecular dissociation at 1,500°C (2,732°F) into recoverable, non-toxic end-products, synthetic gas and heat (sources for energy recovery), metals and a vitrified glass matrix. Emissions are below the most stringent environmental standards used anywhere.

“This is end-stage technology and sets the standard for clean hazardous waste remediation. Only with plasma can you achieve temperatures high enough for waste destruction in a single-staged process,” said Joseph Rosin, PEAT International Chairman. “It’s a 21st century solution that addresses three important needs: significant volume reduction, full pollution control and competitive pricing. We are currently preparing for other projects already under contract.”

PTDR systems are in operation in California, Taiwan and China. Go to http://www.peat.com/chinasystem.html for a video of operations and acceptance test run data.

About PEAT International

PEAT International, Inc., headquartered in Northbrook, Illinois, with offices in China, Taiwan and India, is a waste-to-energy (“WTE”) company with its two proprietary technologies – the Plasma Thermal Destruction and Recovery™ (“PTDR”) technology for the treatment and recycling of industrial, medical and other hazardous waste streams and the Thermal Volume Reduction & Conversion™ (“TVRC”) technology for municipal solid waste. For more information, contact Daniel Ripes, dripes@peat.com, at 847-559-8567 and visit www.peat.com.

Plasma-Arc Gasification And Emissions

Emissions, Medical Waste Treatment, PTDR Systems, Plasma Arcs, Plasma Gasification, Waste To Energy, Waste To Resources, Waste Treatment 1 Comment »

Previously, we discussed and demonstrated how plasma arc plasma gasification nearly eliminates dioxin formation, this entry looks to address semi-volatile heavy metal compounds and other air emissions.

The high temperatures at which the plasma-arc plasma gasification processes operate can result in the generation of volatile inorganic constituents (i.e. metals and metal oxides), sometimes at a higher level than compared to convention thermal treatment processes, particularly if the waste feedstock comes in direct contact with the very hot plasma-arc plasma gasification plume as these compounds may become volatilize and carried downstream with the syngas generated. While many are removed by the gas cleaning and conditioning systems, in plasma-arc plasma gasification processes where the off gases are not cooled (i.e. plasma combustion, which is not utilized by PEAT) these heavy metal compounds could be carried out in the stack gases, increasing the levels of potential contaminants that are emitted.

Downstream of any quench system or syngas cooler, any entrained particulate matter and/or acid gases (H2S, HCl, etc.) are scrubbed with water typically using either a packed-bed tower/Venturi scrubber or through a dry filtration system. Additional equipment in the form of HEPA or baghouse filters may also be utilized.

The results presented in the below reflect emissions from PEAT International plasma-arc plasma gasification waste-to-energy systems where the syngas was not utilized and ultimately processed in a thermal oxidizer or secondary reaction chamber.

Emission /
Waste Stream

Sulpho-phenyl
methyl pyrazolone,
(High Sulfur (20%),
High Chlorine (14%))
Gujarat, India

Incinerator fly ash
and medical waste
in Tainan, Taiwan

Medical Waste
in Gujarat, India

PM (gr/scf) 0.00817 0.004806 0.01057
CO (ppmv)

ND
(DL: 0.08 ppm)

ND
(DL: 2.8 ppm)

NR

NOx (mg/nm3)

0.35

48.95

129.32

SOx (mg/nm3)

13.1

55.03

22.72

HCl

ND
(DL: 0.00671 ppm)

ND
(DL 5.1 ppm)

ND
(DL 1 ppm)

Lead (μg/nm3)

NR

43.46

ND
(DL 1.0 μg/m3)

Cadmium

NR

1.94 μg/nm3

19.51 μg/m3

Mercury

NR

6.4 μg/nm3

ND
(D.L. 1.0 μg/m3)

VOCs

NR

NR

ND
(D.L. 1mg/m3)

APC system for each system only included wet venturi scrubber and baghouse filter

Waste to Energy and the TVRC

Plasma Arcs, Plasma Gasification, TVRC Technology, Waste To Energy, Waste To Resources No Comments »

According to the US EPA, in 2010 the US produced almost 250 million tons of municipal solid waste (MSW), of which only 12% was diverted towards waste-conversion (example: waste to energy) facilities. This generated approximately 14 million megawatt hours of electricity.

Landfilling is still the largest single means of trash disposal as more than half of all MSW produced in the US was sent to landfill in 2011 (The average American produces 4.4 pounds of waste per day with landfill diversion targets becoming more widespread and stringent). Diverting waste from a landfill to generate value from it is in itself a compelling reason to invest in waste conversion and/or waste to energy, however it also reduces greenhouse gas emissions.

In 2009, 17% of all human-related methane emissions in the US came from landfills. Further, the scarcity of land around urbanized areas means some municipalities are forced to transport waste long distances for disposal. For example, New York’s Department of Sanitation spends in excess of $300 million per year moving waste by truck to landfill and waste disposal facilities outside of the city.

PEAT’s TVRC is an innovative waste to energy technology that combines a thermal volume reduction (“TVR”) system on the front end with a core plasma-arc, plasma gasification PTDR system on the back-end for ash treatment. This combination maximizes electricity generation and minimizes residual by-product treatment.

Finally, in 2007, the EPA stated that waste to energy facilities comply with stringent air emissions standards and produce electricity with less environmental impact than almost any other source of electricity.

 
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