More Details on the Gasification Process – Part 1

Emissions, Medical Waste Treatment, PTDR Systems, Plasma Arcs, Plasma Gasification, TVRC Technology, Waste To Energy, Waste To Resources, Waste Treatment, hazardous waste treatment, medical waste No Comments »

The main aspect of gasification, whether it is plasma-arc plasma gasification or “traditional” gasification is to raise carbon–rich materials or waste to a high temperature in an oxygen–deficient reactor, where the materials break down thermochemically versus combustion.

This process is more efficient than incineration, has a significantly lower environmental footprint, while the syngas can be transformed into a number of end products (liquid fuels, power, chemicals, etc.).

The feedstocks for traditional gasification processes range from coal, the organic components of municipal waste and biomass while the range is even greater for plasma-arc plasma gasification processes, which can handle just about any waste stream with the exception of radioactive materials.

Due to the fact that gasification occurs pre-combustion (assuming the syngas would be burned to generate electricity), it supports easier carbon capture than incineration where the chemistry can be more complex.

Plasma-arc plasma gasification is just one type of gasification. Other common forms include (1) updraft, (2) downdraft, (3) fixed bed and (4) fluidized bed. The first two are quick similar with exception of the gas flow. More on the differences in the next posting.

China Gets Plasma Thermal Waste Destruction System

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PEAT International has successfully commissioned a Plasma Thermal Destruction and Recovery (PTDR) systems in Shanghai, China. The system was designed to deconstruct medical waste and oil refinery sludge.

PEAT International, Inc. (PEAT), a plasma-thermal waste destruction company, has installed a PTDR system in Shanghai, China. The 60 kg/hr system was specifically designed for the treatment of medical waste and oil refinery sludge for Abada Plasma Technology Holdings, Ltd.

“This is end-stage technology and sets the standard for clean hazardous waste remediation. Only with plasma can you achieve temperatures high enough for waste destruction in a single-staged process,” said Joseph Rosin, PEAT International chairman. “It’s a 21st century solution that addresses three important needs: significant volume reduction, full pollution control and competitive pricing. We are currently preparing for other projects already under contract.”

PEAT’s PTDR “single stage” plasma-thermal process transforms hazardous waste through molecular dissociation at 1,500°C (2,732°F) into recoverable, non-toxic end-products, synthetic gas and heat (sources for energy recovery), metals, and a vitrified glass matrix. Emissions are below the most stringent environmental standards.

PTDR systems are in operation in California, Taiwan, and China. For more information and to watch a video of operations, please click here.

PEAT International Commissions Plasma Thermal Waste to Energy System in China

Medical Waste Treatment, PTDR Systems, Plasma Arcs, Plasma Gasification, TVRC Technology, Waste To Energy, Waste To Resources, Waste Treatment No Comments »

Northbrook, Illinois & Shanghai, China – October 10, 2013 – PEAT International, Inc., (“PEAT”) a leader in plasma-thermal waste destruction systems, announced the successful commissioning of a Plasma Thermal Destruction and Recovery (“PTDR”) system in Shanghai, China. The 60 kg/hr system – designed for medical waste and oil refinery sludge – was installed for Abada Plasma Technology Holdings, Ltd. – an Asian-based renewable energy project developer.

PEAT’s PTDR “single stage” plasma-thermal process transforms hazardous waste through molecular dissociation at 1,500°C (2,732°F) into recoverable, non-toxic end-products, synthetic gas and heat (sources for energy recovery), metals and a vitrified glass matrix. Emissions are below the most stringent environmental standards used anywhere.

“This is end-stage technology and sets the standard for clean hazardous waste remediation. Only with plasma can you achieve temperatures high enough for waste destruction in a single-staged process,” said Joseph Rosin, PEAT International Chairman. “It’s a 21st century solution that addresses three important needs: significant volume reduction, full pollution control and competitive pricing. We are currently preparing for other projects already under contract.”

PTDR systems are in operation in California, Taiwan and China. Go to http://www.peat.com/chinasystem.html for a video of operations and acceptance test run data.

About PEAT International

PEAT International, Inc., headquartered in Northbrook, Illinois, with offices in China, Taiwan and India, is a waste-to-energy (“WTE”) company with its two proprietary technologies – the Plasma Thermal Destruction and Recovery™ (“PTDR”) technology for the treatment and recycling of industrial, medical and other hazardous waste streams and the Thermal Volume Reduction & Conversion™ (“TVRC”) technology for municipal solid waste. For more information, contact Daniel Ripes, dripes@peat.com, at 847-559-8567 and visit www.peat.com.

Waste to Energy and Recycling

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Many contest that the primary goals for waste management; to reduce, reuse and recycle, and increasing waste conversion (i.e. waste-to-energy) rates are not compatible. However, in the United States, the states making the most use of waste-to-energy facilities are also those that recycle the most.

In addition, according to a recent study conducted by the EPA, increasing recycling wastes actually improves the efficiency of waste conversion (i.e. waste-to-energy).

Consumers are increasingly recycling more biogenic waste (paper and food) and throwing away more non-biogenic waste (rubber and plastics).

The higher energy content of non-biogenic waste makes it a more productive feedstock for generating electricity through a waste-to-energy technology such as the TVRC. Conversely to previously held views then, recycling is not just compatible with waste conversion, it actually improves the energy content of the leftover waste, boosting the potential of key waste-to-energy technologies, including plasma-arc plasma gasification.

Waste to Energy and the TVRC

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According to the US EPA, in 2010 the US produced almost 250 million tons of municipal solid waste (MSW), of which only 12% was diverted towards waste-conversion (example: waste to energy) facilities. This generated approximately 14 million megawatt hours of electricity.

Landfilling is still the largest single means of trash disposal as more than half of all MSW produced in the US was sent to landfill in 2011 (The average American produces 4.4 pounds of waste per day with landfill diversion targets becoming more widespread and stringent). Diverting waste from a landfill to generate value from it is in itself a compelling reason to invest in waste conversion and/or waste to energy, however it also reduces greenhouse gas emissions.

In 2009, 17% of all human-related methane emissions in the US came from landfills. Further, the scarcity of land around urbanized areas means some municipalities are forced to transport waste long distances for disposal. For example, New York’s Department of Sanitation spends in excess of $300 million per year moving waste by truck to landfill and waste disposal facilities outside of the city.

PEAT’s TVRC is an innovative waste to energy technology that combines a thermal volume reduction (“TVR”) system on the front end with a core plasma-arc, plasma gasification PTDR system on the back-end for ash treatment. This combination maximizes electricity generation and minimizes residual by-product treatment.

Finally, in 2007, the EPA stated that waste to energy facilities comply with stringent air emissions standards and produce electricity with less environmental impact than almost any other source of electricity.

 
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